Empowering the Future: Top Players in Waste-to-Energy

Foster Wheeler
About Company
Foster Wheeler AG (formerly Foster Wheeler Inc.) was a Swiss global engineering conglomerate with its principal executive offices in Reading, UK[1] and its registered office in Baar, Canton of Zug, Switzerland.[2] Foster Wheeler was added to the NASDAQ-100 on 12 July 2007. On 13 November 2014 Foster Wheeler merged with Amec plc to form Amec Foster Wheeler. The resultant company was acquired by and merged into Wood Group in October 2017.
Foster Wheeler was an equipment supplier that served engineering, construction and power generation industries. The company was formed in 1927 when Power Specialty merged with Wheeler Condenser & Engineering Company.
Foster Wheeler's Milan-based subsidiary Foster Wheeler Italiana S.p.A. was awarded an engineering, procurement and construction contract for the addition of a second processing line at Lomellina Energia's existing waste-to-energy plant at Parona, Italy. This expansion project will allow the plant to process an additional 180,000 tons per year of RDF, producing an additional 19 MW of power, which will be sold to the Italian national grid under a long-term power purchase agreement with GRTN (the Italian National Grid operator). The existing plant, the first of its kind in Europe, is an integrated facility for recyclable materials recovery and refuse derived fuel (RDF) production, composting and electricity generation. It processes 200,000 tons per year of municipal solid waste (MSW), converting approximately 60 percent of the MSW into RDF, which is then combusted, generating 15 MW of electric power. Foster Wheeler's overall scope also includes a steam turbine and generator, a steam condenser, flue gas treatment, upgrading of the existing waste pre-treatment system and auxiliary facilities. The contract value exceeds US$130 million (110 million Euros) and commercial operation is scheduled for September 2007.
Foster Wheeler's Milan-based subsidiary Foster Wheeler Italiana S.p.A. was awarded an engineering, procurement, and construction contract for the addition of a second processing line at Lomellina Energia's existing waste-to-energy plant at Parona, Italy. This expansion project will allow the plant to process an additional 180,000 tons per year of RDF, producing an additional 19 MW of power, which will be sold to the Italian national grid under a long-term power purchase agreement with GRTN (the Italian National Grid operator). The existing plant, the first in Europe, is an integrated facility for recyclable materials recovery and refuse-derived fuel (RDF) production, composting and electricity generation. It processes 200,000 tons per year of municipal solid waste (MSW), converting approximately 60 percent of the MSW into RDF, which is then combusted, generating 15 MW of electric power. Foster Wheeler's overall scope also includes a steam turbine and generator, a steam condenser, flue gas treatment, upgrading of the existing waste pre-treatment system, and auxiliary facilities. The contract value exceeds US$130 million (110 million Euros) and commercial operation is scheduled for September 2007.
Methods to Convert Waste material to Energy
Patents Related to Waste-to-Energy Conversion Technology
US7947095B2
Title: Method of and an apparatus for gasifying carbonaceous material Publication: 2011-05-24 Coverage: US, EP, FI & WO Assignee: Foster Wheeler
- A method of and an apparatus for gasifying carbonaceous material, the apparatus including a gasification reactor, to which oxygen-containing primary gas and secondary gasification gas are introduced, whereby a portion of the material to be gasified is gasified to product gas, residual carbon contained in the fly ash extracted from the product gas is combusted in a cyclone combustor, and the exhaust gas from the cyclone combustor is guided to above the bottom level of the gasification reactor to act as secondary gasification gas.
- The gasifier may operate substantially at an atmospheric pressure or it may be a pressurized gasifier arranged inside a pressure vessel. A fluidized bed gasifier in accordance with the invention is preferably a circulating fluidized bed gasifier, but it may also be a slow fluidized bed gasifier, i.e., a bubble bed gasifier. The invention is especially applicable for gasification of bio fuels and waste-derived fuels, but it may also be used for gasifying coal and other carbonaceous fuels.
Covanta Energy
About Company
Covanta Energy, LLC operates as waste management company. The Company offers waste management and consulting, as well as onsite services, assured destruction, recycling and de-packaging solutions, liquid waste management, and treatment services. Covanta Energy serves customers worldwide.
Covanta Energy is an internationally recognized owner and operator of Energy-from-Waste and power generation projects. Covanta Energy's Energy-from-Waste facilities convert municipal solid waste into renewable energy for numerous communities, predominantly in the United States. The company owns/operates over 40 EfW facilities in the United States that safely convert 20 million tons a year of municipal solid waste into clean, renewable energy for communities throughout the country.
Covanta, a leader in sustainable materials management and a premier provider of environmental solutions for businesses and communities, announced tha the Covanta Alexandria Waste-to-Energy facility recently completed planned enhancements to its state-of-the-art pollution control technology. The goal is to further reduce nitrogen oxide (NOx) emissions, thereby helping to protect the environment.
The Alexandria based Waste-to-Energy facility serves 400,000 residents and businesses in the City of Alexandria and Arlington County. It provides reliable and sustainable waste management by combusting non-hazardous household waste at high temperatures, which then generates steam for renewable electricity production. In this way, Covanta processes and converts more than 350,000 tons of waste that would otherwise end up in landfills into energy.
With installation of Covanta's proprietary Low NOx (LN) technology now complete, nitrogen oxide emissions have been reduced by nearly 50%. The effort was part of a multi-year project at the Covanta Alexandria-Arlington facility. By reducing the waste put in landfills, Covanta Alexandria has cut greenhouse gas emissions by 331,000 tons of carbon dioxide. That's the same as taking 65,000 passenger vehicles off the road for one year.
Methods to Convert Waste material to Energy
Patents Related to Waste-to-Energy Conversion Technology
EP2321579A2
Title: System and method for gasification-combustion process using post combustor
Publication: 20011-05-18
Coverage: CN, EP, MX & WO
Assignees: Covanta Energy
- Systems and methods for effectively combusting municipal waste are disclosed. Aspects of the present invention provide improved techniques for increasing efficiency of combusting municipal waste as well as decreasing emission of harmful gases. In one aspect of the present invention a system is provided which includes a post combustor for combusting gasified waste. In another aspect of the present invention, a method for using the post combustor to gasify the waste is provided.
- The present invention relates to a gasification-combustion system and method that converts waste or other solid fuels to energy while producing significantly lower quantities of NOx, carbon monoxide, dioxins, and other undesirable emissions than conventional mass combustion.
- The gasification-combustion process using the post combustor of the present invention significantly reduces the amount of undesirable emissions produced when converting waste or solid fuel to energy.
US8997664B2
Title: Gasification combustion system
Publication: 2015-12-07
Coverage: US
Assignees: Covanta Energy
- The present invention relates to a gasification combustion systems and methods that control the rate of gasification or combustion. By controlling the oxidant supply and temperature of gasification or combustion, the system can more efficiently burn refuse and reduce the emission of harmful products (gases and/or solids) into the atmosphere. Additionally, by controlling the rate and temperature of gasification or combustion, a more durable system can be created which will be more efficient in terms of energy conversion and flue gas processing after MSW thermal treatment.
- Embodiments of the present invention may employ a moving grate that enables the movement of waste through the combustion chamber and thus allows complete combustion of the waste.
Hyundai
About Company
Waste-to-hydrogen, plastic-to-hydrogen production through electrolysis are the areas in which Hyundai Motor Group is deeply involved. Waste that burdens our planet can be used as feedstock to create hydrogen energy, creating a double positive effect as we resolve waste pollution along the way. Moreover, we can produce green hydrogen through electrolysis, which does not emit polluting gases either during combustion or during production.
Green hydrogen production through water electrolysis utilizes power generated by renewable energy sources, which does not emit polluting gases either during combustion or production.
The Hyundai Waste Energy Recovery Co-Generation Project Phase II
Hyundai Waste Energy Recovery Co-generation Project Phase II The Hyundai Waste Energy Recovery Co-generation Project Phase II is a 400MW cogeneration plant located at Dangjin Hyundai Steel Mill. This project, developed by Hyundai Green Power CO., Ltd., utilizes surplus waste gases including BFG (Blast Furnace Gas), COG (Coke Oven Gas), and LDG (Converter Gas) generated by Dangjin Hyundai Steel Mill to generate electricity. By recycling the waste gases, the steel mill is able to reduce emissions and minimize waste.
Key Highlights:
- The project generates approximately 2,306,076MWh of electricity, which is sent to the power grid.
- Steam is produced and sent to Hyundai Steel Mill, reducing their need for additional energy sources.
- Without this project, the waste gases would be emitted to the atmosphere after incineration.
This project is important because it reduces emissions and waste while generating valuable energy. By utilizing otherwise wasted resources, the Hyundai Waste Energy Recovery Co-generation Project Phase II is a sustainable solution for energy production.
Methods to Convert Waste material to Energy
Patents Related to Waste-to-Energy Conversion Technology
WO2024225719A1
Title: Waste plastic melt supply equipment for stable gasification of waste plastics, waste plastic gasification facility equipped therewith, and method for gasifying waste plastics using same
Publication: 2024-10-31
Coverage: WO, KR
Assignees: Hyundai
- The present invention provides waste plastic melt supply equipment, which is equipment for supplying waste plastic melt to a gasification device for the gasification of waste plastics, the equipment comprising: a melt extruder for melting solid waste plastics while extruding and delivering same; and a melt post-treatment device for processing the waste plastic melt generated by the melt extruder.
- In general, gasification refers to the production of a syngas, which is a gaseous substance, from a solid or liquid substance by a thermal or chemical energy conversion method.
- In accordance with another aspect of the present invention to achieve the object, there is provided a waste-plastic gasification facility, including: a waste-plastic melt supply unit for producing and supplying a waste-plastic melt; and a gasification device for gasifying the waste-plastic melt supplied from the waste-plastic melt supply unit to produce a synthetic gas.
Keppel Seghers
About Company
Keppel Seghers is the environmental technology arm of Keppel, a global asset manager with strong expertise in sustainability-related solutions spanning the areas of infrastructure, real estate and connectivity. Headquartered in Singapore, Keppel operates in more than 20 countries worldwide, providing critical infrastructure and services for renewables, clean energy, decarbonisation, sustainable urban renewal and digital connectivity.
Keppel Seghers Tuas Waste-to-Energy Plant
Business: 800 tonnes/day waste incineration concession Customer: NEA, Singapore's national environment agency Contract Terms: 25 years till 2034 Operations & Maintenance Operator: Keppel Seghers
Keppel Seghers Tuas Waste-to-Energy Plant (Keppel Seghers Tuas WTE Plant) is the first waste incineration plant in Singapore to be built under the NEA's Public-Private-Partnership initiative. It is the fifth waste incineration plant to be built in Singapore and the newest of the four waste incineration plants currently operating in the country.
Developed by Keppel Seghers in 2006 and operational since October 2009, Keppel Seghers Tuas WTE Plant was built with Keppel Seghers' in-house technologies such as the air-cooled grate and flue gas cleaning system and is the first waste incineration plant in Singapore to showcase WTE technology from a Singapore company.
Keppel Seghers Tuas WTE Plant is equipped with two incinerator-boiler units able to treat 800 tonnes of solid waste daily and one condensing turbine-generator offering a power generation capacity of 22 MW. Waste incineration is carried out at the plant 24 hours a day throughout the year.
Methods to Convert Waste material to Energy
Patents Related to Waste-to-Energy Conversion Technology
WO2024013695A1
Title: Method for generating steam in combination with a power generation process as well as plant to this end
Publication: 2024-01-18
Coverage: WO, TW & BE
Assignees: Keppel Seghers
- In a first aspect, the invention relates to a method for generating steam in combination with a power generation process. In a second aspect, the invention relates to a waste incineration plant for generating steam in combination with a power generation process.
- The invention relates to a method for generating steam in combination with a power generation process. The invention further relates to a waste incineration plant for generating steam.
- The invention relates to a waste incineration plant for generating steam , comprising: a combustion chamber in which waste is burned, hot flue gas being released during combustion, the combustion chamber comprising a number of passes: at least one preheater to heat feed water using heat from the hot flue gas; at least one evaporator to produce steam from the heated feed water using heat from the hot flue gas.
Enerkem
About Company
Enerkem is a clean technology company based in Montreal. Founded in 2000, Enerkem uses its patented technology to convert residual biomass and non-recyclable municipal solid waste (MSW) into biofuels and renewable chemicals.
Enerkem is a leading waste-to-biofuels company. Its proprietary clean technology converts waste, such as unrecyclable household garbage, demolition debris and residues from used utility poles, into clean transportation fuels and advanced chemicals. Founded in 2000, the company currently operates two plants in Canada: a pilot facility in Sherbrooke, QC and a commercial demonstration plant in Westbury, QC. In August 2010, Enerkem started construction of its waste-to-biofuels plant in Edmonton, AB, Canada, which was awarded CAD$23 million in funding from the Government of Alberta and the City of Edmonton. The company is simultaneously developing a similar project in Mississippi, U.S.A., for which it was awarded US$50 million in funding by the U.S. Department of Energy (DOE).
Transforming waste into biofuel
Varennes Carbon Recycling: a unique technological showcase in North America.
Recyclage Carbone Varennes (RCV) will become the first biomethanol production plant and the largest producer of green hydrogen in Quebec.
Starting in early 2026, our plant will produce biofuel from waste, biomass residues and green hydrogen.
Our environmental contribution will be twofold: greening the maritime industry with our biomethanol and reusing residual materials that would otherwise end up in landfill sites.
Biofuel produced by recycling waste From 2026, more than 200,000 tonnes of non-recyclable residual materials and biomass residues will be recovered each year1 to produce biomethanol.
Methods to Convert Waste material to Energy
Patents Related to Waste-to-Energy Conversion Technology
US8137655B2
Title: Production and conditioning of synthesis gas obtained from biomass
Publication: 2012-03-20
Coverage: WO, AU, BR, CA, CN, DK, EP, ES, HUE, PL, US & ZA
Assignees: Enerkem
- Synthesis gas may be produced by gasifying residual biomass materials, such as forest residues, agricultural residues, spent structural wood materials, and urban biomass, such as municipal solid waste.
- The gasification of biomass provides a crude synthesis gas which includes impurities such as ammonia (NH3), sulfur (as hydrogen sulfide (H2S) and carbonyl sulfide (COS)), chlorine (as HCl), volatile metals, tars, fines (in the form of submicron particles containing metals and metal salts), and char (solid particulates typically above 0.001 mm and containing metals and metal salts).
- The gasifier was a fluid bed cylindrical vessel which can process a variety of raw materials, including forest residues, plastics, urban residues (such as sorted and shredded municipal solid waste, demolition wood, etc.), sludges, meat and bone meal, and other biomass materials which have been formed into pellets, briquettes, or granules, and wood chips which may have varying humidities, densities, and/or shapes.
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