Electric Conductor Integration in Plastic Components

January 24, 2026

Based on the information shared with effectual services so far, effectual services understands that the client wants to conduct a study on the technology to integrate electrical circuits into injection-molded or compression-molded plastic parts for exterior automotive application.

In-mold electronics (IME) is a cutting-edge and revolutionary manufacturing technique that has been gaining a lot of traction in a variety of industries. With the help of this technology, 3D objects with built-in electronic functionality can be created by seamlessly fusing printed electronics with conventional plastic molding techniques. With a wide range of advantages and uses, the IME process is revolutionizing product design and manufacturing. IME is a complex process that involves the integration of electronic components directly into the surface of plastic or polymer substrates during the molding process. The key steps include printing conductive traces, embedding electronic components, and over-molding with a plastic material.

We understand that the Client is interested in:

  • Recommendations on the technology/ways for the integration of electrical circuits into injection-molded or compression-molded plastic parts for exterior automotive application.
  • Recommendation on the proof of concept for the integration of electrical circuits into injection-molded or compression-molded plastic parts for exterior automotive application
  • Recommendation on the advantages of the technology for the integration of electrical circuits into injection-molded or compression-molded plastic parts for exterior automotive application. These advantages includes.
    • Ready-to-use solutions
    • Low-Cost
    • Scalability (Large scale production)
    • Regulatory compliance (RoHS, REACH)
    • Ease of use
    • Manageability without the need of service provider
    • Reasonable duration of implementation
    • Improve product quality

Why IME?

Safety

Eliminating the need for direct touch interactions, reducing potential hazards.

Power Consumption

Enabling lightweight and compact designs, improving energy efficiency.

Styling

Offering seamless integration of electronics and plastics for sleek, modern aesthetics.

Cleanliness

Providing smooth, seamless surfaces that prevent bacterial growth and simplify cleaning.

Scope - What is The Client Looking For?

Growing electric vehicles market

The demand for electric vehicles is expected to increase in the future due to a rise in concerns about climate change and air pollution. The government of several countries are making their way to introduce several initiatives and policies to fuel the manufacturing of electric vehicles to contribute to a greener future. Hence, the production of electric vehicles will generate the demand for in-mold electronics to increase electronic content, reduce complexity and reduce weight in vehicles. Some of the instances mentioned below are anticipated to fuel electric vehicle production in the near future.

In September 2022, the US government announced its plan to boost the manufacturing of electric vehicles. By 2030, the country is expected to record 50% of the total electric vehicle sales share. Companies such as Honda, Toyota, General Motors, Ford Motor Company, and Panasonic have announced investments in the manufacturing sectors in North Carolina, Missouri, Michigan, Kansas, and Ohio to meet the target.

In May 2022, Stellantis had planned to spend US$ 2.8 billion to increase the production of electric vehicles at two of its Canadian plants. In support of this investment, the Canadian and Ontario governments planned to invest up to US$ 410.7 million and US$ 398 million to augment the domestic production of EVs and mitigate the supply chain constraints.

The UAE government planned to launch 42,000 electric cars, which will be on the roads by 2030. Supportive government policies and incentives offer beneficial opportunities to key players to promote the adoption of electric vehicles in the country.

About Effectual Services

Effectual Services is an award-winning Intellectual Property (IP) management advisory & consulting firm offering IP intelligence to Fortune 500 companies, law firms, research institutes and universities, and venture capital firms/PE firms, globally. Through research & intelligence we help our clients in taking critical business decisions backed with credible data sources, which in turn helps them achieve their organisational goals, foster innovation and achieve milestones within timelines while optimising costs.

We are one of the largest IP & business intelligence providers, globally serving clients for over a decade now. Our multidisciplinary teams of subject matter experts have deep knowledge of best practices across industries, are adept with benchmarking quality standards and use a combination of human and machine intellect to deliver quality projects. Having a global footprint in over 5 countries helps us to bridge boundaries and work seamlessly across multiple time zones, thus living to the core of our philosophy - Innovation is global, so are we !!!

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